| 1. |
Remove the transaxle assembly.
(Refer to "Manual transaxle system" in MT
group) |
| 2. |
Remove the clutch cover bolts. Be careful not
to be bent ortwist bolts. Loosen bolts in diagonal
directions.
|
| 1. |
Inspect diaphragm spring wear which is in
contact with a concentric slave cylinder
bearing. |
| 2. |
Check the clutch cover and disc surface for
wear or cracks. |
| 3. |
Check the clutch disc lining for slipping or
oil marks. |
| 4. |
Measure the depth from a clutch lining surface
to a rivet. If the measured value is less than the specification
below, replace it.
Standard
value
Clutch disc thickness(A)[when free] :
8.3 ± 0.3 mm (0.3268 ± 0.0118
in.)
Clutch disc rivet depth(B) : 1.1 mm
(0.0433 in.)
|
|
|
If reinstalling used cover, the cover should
be installed with its clutch disc as a
set. |
| 1. |
Replace a clutch cover and disc as a
set.
| •
|
When replacing only a disc, a slip
problem can occur because of the load loss due to uneven
surface wear. |
| •
|
When replacing only a disc, it can
be difficult to cut power because the thickness of the
disc won't permit
it. | | |
| 2. |
Apply grease on a disc spline part and
transmission input shaft spline part as required.
|
* Possible problems when not following
| -
|
When not applying: Excessive wear
of splines and bad clutch operation can
occur. |
| -
|
When excessively applying: Grease
can be scattered bycentrifugal force which can
conteminate the clutch disc. This can cause a loss of
friction force causing a
slip. | |
|
| 3. |
The 'T/M SIDE' marked surface should face the
transmission .
|
* Possible problems when the disc is
installed in the opposite direction.
| •
|
There can be an interference
between the concentric slave cylinder on the TM side and
a engine flywheel
surface. |
| •
|
Transaxle shift errror or a
strangesound can occur due to clutch
separation. | |
|
| 4. |
Install the clutch disc and the cover with
SST(A : 09411-1P000).
|
| 5. |
Install the clutch cover bolts. Not to be bent
or twisted, Tighten them in diagonal directions.
Tightening
torque:
14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~
15.9 lb-ft)
|
| •
|
Loosely tighten every clutch cover
bolts, then torque to specifications in a diagonal
direction. This can prevent twisting, vibration of the
cover, and the lifting of the pressure
plate. |
| •
|
Install the all the components
with the specified torques. If not, the clutch torque
transmission may have concerns or the mounting bolt can
loosen. | |
|
| 6. |
Install the transaxle assembly.
(Refer to "Manual transaxle system" in MT
group) | |
